MOSFET vs IGBT: Which Power Switch Should You Choose?
1. What is the difference
Both power MOSFETs and IGBTs are used to switch high currents, but they are built differently. A MOSFET is a majority-carrier device — current flows through a resistive channel — while an IGBT is a minority-carrier device with a bipolar output stage that behaves like a transistor in series with a diode.
That one difference drives almost every trade-off: MOSFETs switch fast but conduct with a resistance that grows with temperature; IGBTs have a roughly fixed saturation voltage but turn off more slowly and carry more switching loss.
2. Conduction losses
A MOSFET conducts like a resistor, so its loss is P = I² × RDS(on). RDS(on) roughly doubles from 25°C to 150°C, so hot MOSFETs conduct worse.
An IGBT has a saturation voltage VCE(sat) of about 1.8–2.2 V that stays fairly flat across temperature. At low-to-moderate current the MOSFET wins; at high current (roughly above the crossover point set by VCE(sat) vs I²R) the IGBT becomes more efficient.
| Parameter | MOSFET | IGBT |
|---|---|---|
| Loss model | I² × RDS(on) (rises with temp) | VCE(sat) × I (roughly flat) |
| Typical VCE(sat) / RDS(on) | RDS(on) 5 mΩ–200 mΩ | VCE(sat) 1.8–2.2 V |
| Best at | low current, fast switching | high current, high voltage |
3. Switching losses
MOSFETs switch in tens of nanoseconds and are comfortable above 100 kHz. IGBTs switch slower and their turn-off tail adds loss that becomes significant above roughly 20 kHz, which is why IGBT converters usually run in the 2–20 kHz band.
For a rule of thumb: below ~60 kHz and above a few hundred volts, an IGBT is often the economical choice; for 100 kHz+ or low-voltage power, a MOSFET is usually better.
4. Voltage and current ratings
Silicon MOSFETs are practical from 20 V to about 650 V (SiC MOSFETs go higher). IGBTs typically start at 600 V and reach 1200–1700 V+, covering industrial drives, solar inverters and UPS.
| Rating | MOSFET | IGBT |
|---|---|---|
| Voltage range | 20 V–650 V (Si); higher with SiC | 600 V–1200 V (to 1700 V+) |
| Practical switching | up to 100 kHz+ | 2–20 kHz |
| Typical uses | DC-DC, load switch, PoL | motor drive, solar, UPS, welder |
5. How to choose
- Low voltage (≤ 100 V), high frequency → MOSFET
- 400 V+ and high current → IGBT
- Fast-switching medium power → MOSFET with SiC option
- Match RDS(on) or VCE(sat) to your worst-case junction temperature, and always derate.
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